Machining carbide with PCD milling cutters with solid heads

SundiCuttingTools offers new PCD solid-head milling cutters, which can be used to cut carbide and other hard-brittle materials into smaller sizes.

Durable carbide is often used in deep-drawing dies for the die and mould sector. It is difficult to machinize the dies by die-sinking or grinding. The wear is high and the tool's life are the most frequent issues when machining with coated solid carbide tools. pcd end mills are a cost-efficient alternative to this.

The punches and die moulds usually require tools that have a diameter of smaller than 6 millimetres. To execute these tool dimensions in PCD, full-head PCD must be employed, as smaller milling cutters don't have space for brazed-on cutting edge and their substructure. With new geometry, the number of cutting edges and the arrangement, SundiCuttingTools now makes it possible to mill hard-brittle workpiece materials with diameters of 2 to 6 millimeters.

To create the perfect pcd end mill cutter according to customer requirements, blanks are kept in stock in the appropriate sizes. PCD is more expensive than solid carbide, but thanks to the longer tool life and shorter processing times, break-even can be quick to be achieved. The new milling cutters achieved substantially higher rates of feed per tooth than solid carbide and consequently, a larger processing capacity.

In addition to carbide, hard-brittle materials also comprise zirconia, which is a ceramic material that is used in dental technology. SundiCuttingTools provides a superior alternative to solid carbide.

Advantages and Features

We offer our clients an array of pcd end mills, in accordance with industry standards.

These products can be ordered in accordance with our customers' specifications and offer a longer functional life span and are extremely efficient.

PCD End Mill Cutters feature an extremely hardness, abrasive resistance, high thermal conductivity, and toughness. The PCD Endmills have advantages over the typical milling tool made of tungsten carbide.

PCD Endmills are utilized to process various types of materials such as aluminum, copper, and copper alloy. It can also be used to cast the aluminum alloy case for engines.

The PCD Endmills are extremely accurate and efficient in their processing.

The PCD Endmills can realize cutting with high speed and cutting through hard material.

You can re-sharpen the tool, make adjustments and change the tip. Cost savings are best accomplished by increasing the tool's life between 50 and 750 times regular carbide. Reduce your inventory levels and lower the set-up cost.

A higher rate of feed and speed than traditional tooling. A higher depth of cut and maximum material removal rate. The hard diamond matrix results in shorter spindle downtime and fewer tool change cycles.

The improved surface finish is achieved by helical design and a highly refined flute edges. Increased thermal conductivity and less material build up.